Furthermore, if you cannot find an off-the-shelf rack PDU that matches your specific requirement, some vendors will assemble or even design a custom rack PDU (also called BTO/ETO: built-to-order/engineered-to-order). Here, we’ll discuss seven basic steps you should follow to help you to select and deploy the appropriate rack PDUs for your data center.

New data centers and existing data centers where power needs to be deployed to the rack should follow steps 1-7 in order. Existing data centers where power is already deployed to the rack should follow the same steps in the following order: 4, 2, 1, 3, 5, 6, 7

1. Confirm the Infrastructure Voltage

• For North America the input voltage is likely to be 120V single phase, 208V single phase, 208V three phase, or 400V three phase.

2. Establish the Rack Kilowatt Budget

• Estimate the total power (kW, kVA) required.
• Determine the nameplate power rating of each device and calculate a budgeted power requirement, e.g. the sum of the nameplate values x 70%.
• Should additional power headroom be considered to accommodate future growth or accommodate different devices?

3. Determine the Circuits, Phase, and Amperage for the Rack

• Determine the PDU input voltage including the number of phases and amperage. This will determine the rack PDU plug type.
• For a data center where the power is already deployed to the rack, one of the best and easiest ways to determine the required PDU input is to know the receptacle into which the PDU will be plugged.

4. Find Out What Devices will be in the Rack

• This will determine the PDU outlet type(s) and the number of outlets required.
• What types of plugs are used on the devices in the rack, e.g. C-14 and C-20

5. Decide if Switching is Desired and What Level of Metering is Required

• Is remote power control required in order to reboot hung servers or keep outlets off to prevent unauthorized access, ensure proper provisioning, and avoid tripped breakers?
• Is PDU inlet-level metering sufficient, or is the additional detail of outlet-level metering desired?

6. Learn the Rack PDU Installation Options

• Determine the form factor that best fits the racks: typical horizontal PDU form factors are 1U (1.75 in., 44 mm) and 2U (3.5 in., 88 mm) high, there are also Zero U vertical PDUs of varying lengths.
• Find the power inlet location, i.e. where the power feed should enter the PDU. Consider how the input feed cable routes through the rack and cable bend radius.  Typical cable feed options for rack PDUs are bottom/front, bottom/end, and top/end.
• Decide on the proper length of the PDU input power cord.
• Consider how the device plugs will be prevented from accidentally unplugging. There are retention clips, specially designed locking outlets or special power cords.

7. Figure Out if Advanced Features are Needed

• Will environmental monitoring be used?
• Will the PDU be connected to the LAN via hardwire Ethernet connections, Wi- Fi, or Gigabit Ethernet? Do PDUs need to be cascaded/daisy chained together to minimize Ethernet drops?
• Are colors desired to indicate different power feeds, e.g. A and B feeds, or different power chains?